Client Projects
Our portfolio showcases some of our best projects. It's a reflection of our discipline and commitment to mid-market EPCs and manufacturers with the best engineering solutions in North America.
Featured Case Studies
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Gas Treating Facility
Overview
A Gas treating facility located in New Mexico, USA with a capacity of treating 220 MMscfd of Natural Gas. Natural gas received from the field is treated to remove Acid Gas (CO2 and H2S) and water. The treated gas is compressed and sent off site via pipeline. The plant consists of a Sweet Gas compression unit, Inlet Gas Compression unit, Amine unit, TEG Dehydration unit, Acid Gas flare and Acid Gas injection unit and a Hot oil unit to name just a few.
Read More about Gas Treating FacilityNew Horizons scope of work broadly included the complete engineering analysis and 3D modeling & drawings for –
- Piping
- Structural steel
- Civil foundation
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Proprietary Oil Sands Processing Facility
Overview
A proprietary Oil Sands processing facility located in USA with a capacity of 875 TPD of Oil Sands. The facility is designed to produce efficient, Low carbon asphalt and marine fuels without waste or water consumption. The design will process crushed oil sands in a closed loop process. There ore will be mixed with a solvent in a continuous feed process. The sand will then be separated and dried with the vapours recovered and sent to storage for sale or reuse.
The facility includes an Ore Receiving / Ore Loading, Sand / Oil / Water Separation, Sand & Fines Drying, Oil / Solvent Separation, Solvent Vapor Recovery, Asphalt & Light Ends Product Storage, Solvent & Slop Liquid Truck Unloading & Storage, Sales Oil & Light Ends Truck Loading, Power Distribution & Motor Control Center, Lighting System, Process Control System, Firewater & Safety Systems, Control Room, Office, Ore Receiving Building to name a few.
Read More about Proprietary Oil Sands Processing FacilityNew Horizons scope of work broadly included the complete engineering analysis and 3D modeling & drawings for –
- Piping
- Structural steel
- Electrical (carried out by our associate)
- Limited scope in Instrumentation (carried out by our associate)
Piping 
Additional Projects
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Vapor Body
This was a complex job involving Structural, FEA, Mechanical and Drafting for this large and complex pressure vessel.
Vapor body (vessel) is designed per ASME Sec. VIII Div. 1, Edition 2023.The vessel is of very large diameter of 32 ft, with an overall height of 50 ft and also connected to large piping nozzles making the full assembly height of 76 ft.
2025
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Distillation Tower
This was executed on an extremely tight schedule as it was an emergency replacement and not a planned one.
Our scope included drawing preparation and FEA analysis of the tower in transportation condition. In transportation condition both Barge (3 saddles) and Truck (2 saddles) modes were analyzed as both modes would be used in the transportation.
2024
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Waste Heat Boiler
This project scope included Mechanical design, FEA of Flexible tubesheet and Piping Flexibility of the Riser Down comer piping.
Mechanical design consisting of calculations to ASME Section I and ASME Section VIII Div 1, FEA of thin tubesheets which are refractory lined to protect the same from the very high operating temperatures and Piping flexibility analysis of Riser Downcomer piping between the Process gas coolers and the Steam drum which mounted on the coolers in piggy back fashion. The complete assembly is supported on multiple saddles.
2024–2025
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Vertical Thermosyphon Reboiler Supporting Arrangement
This was a complex job involving problems with Piping flexibility analysis.
A vertical heat exchanger functioning as thermosyphon reboiler with the tube side nozzles connected to the adjacent Amine column. Tube side inlet nozzle of size 16” NB at the bottom and tube side outlet nozzle of 36” NB at the top.
2025–2026
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Reciprocating Compressor Foundations
This being a very specialized area of foundation design the help of a subject matter expert was taken for the same. Again, this was done on a tight schedule as there was no slack between the arrival of the compressor packages and the completion of the foundations. The compressors are Acid Gas Compressor (4 nos) and Stabilizer Overhead Compressor (3 nos).
They are skid mounted units with air-cooled heat exchangers next to each of these skids. The foundation for the compressors and the air-cooled heat exchangers is connected. However, the dynamic analysis has been performed only for the compressor foundations.
2025–2026
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Methane Pyrolysis Skid
This project scope included 3D modeling and analysis for piping and structural steel. Applicable codes were ASME B31.3 for Process pining and ASME B31.12 for Hydrogen piping and pipelines. The skid consisted exclusively of proprietary equipment supplied by licensors. The key design challenge was to accommodate all the equipment including piping, tubing, instrumentation and electrical components within in the customer specified skid dimensions.
2023
2025 No projects match those filters.
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